AAC Production Line

HONGFA—Leading Manufacturer of

AAC Block/AAC Brick Production Line,AAC Wall Panel Production Line

Regular Capacity of AAC Block Production Line

Annual Capacity: 

50,000CBM/Year to 400,000CBM/Year

HONGFA offers tailor-made AAC Plant solutions based on different capacity requirements and investment plan.

Highly Customized Solution:HONGFA designs and develops AAC solutions entirely based on the demands and requirements of our users. All the AAC plants will be designed according to the site conditions, such as types and chemical components of raw materials,capacity of the AAC plant required,investment budget,location of the factory and available AAC factory,etc.
Multiple Options of the AAC Plants: HONGFA offers fully automatic AAC block production line,AAC brick production line,AAC panel production line and AAC lintel production line.

Contact Us Now for Your AAC Production Line

A One-stop and Full Chain Manufacturer of

AAC Production Line Machinery and Equipment

ISO9001 & CE Certificated

One-stop & Complete Chain Manufacturer

AAC Block Machinery Expert

As a professional AAC plant machinery and complete AAC production solution supplier,Hongfa provides a full range of AAC making machines and AAC product processing equipment. No matter establishment for a new AAC block plant or renovation and upgrading for an existing AAC production line,our full category of AAC manufacturing machines and equipment play the key role and gain sound satisfactions from AAC plants owners all over the world. 

We offer AAC machinery and equipment with high quality and reasonable budget to our AAC owners,such as AAC autoclaves of various specifications,AAC block and AAC panel cutting line, which including complete set of longitudinal cutting system and cross cutting unit,the AAC cutting system also can be customized designed for AAC panel and AAC lintel with tongue and groove profiles.

 AAC sand ball mill for AAC materials processing equipment,slurry storage tank and mixing tank,and pouring mixer for AAC slurry poured into the AAC mold,aluminum powder mixer,powder and slurry weighing system,AAC mold and AAC side plate with Q435 high quality original flat steel plate,ferry car for transporting the AAC mold,frequency conversion cutting Car for AAC block and panel green cake cutting,AAC mold oiling machine,tilting crane and turnover hanger for AAC green cake before cutting and after cutting,separator for AAC finished blocks,steaming cars and carrier,and packaging lines for finished AAC products,etc.

 

Play Video

Welcome to Visit HONGFA Wall Panel Machine Factory

A Professional Wall Panel Machine R &D and Manufacture Enterprise Represented by Strength and Scale

About HONGFA

We have two AAC plant machinery and equipment production and R&D bases in China,one is in Nanning City,Guangxi Province, the other is in Linyi City,Shandong Province,and have more than 10 services centers worldwide.

As a leading and experienced manufacturer of EPS cement wall panel production line machine and solution & technology supplier of EPS cement wall panel production, Hongfa has gained and enjoyed widely recognition and appreciation for our top-quality EPS cement wall panel making machines and complete wall panel plant machinery.

Hongfa has been engaged in EPS cement wall panel making machine and concrete block machine industry for more than three decades, the ability of Hongfa to offer superior quality EPS wall panel production line machine for sale to the customers has helped us to achieve excellent reputation and the top ranking in the EPS wall panel production industry. Our full range of wall panel making machines including EPS cement wall panel making machine, gypsum board wall panel making machine, solid cement wall panel making machine, hollow core cement EPS wall panel making machine, EPS cement slab making machine, etc., are greatly preferred by our customers domestically and worldwide. Our continuous creativity and innovation in the wall panel molding car design and techniques development, have gained the trust and appreciation from our wall panel machines and wall panel plants buyers and users of all over the world. We have built strong mutual trust relationships with our EPS wall panel making machine buyers for our 100% reliability of providing tailor-made capacity and specifications of EPS wall panel production line machines and various types of wall panel and wall board making machines.

About HONGFA AAC Production Line

Hongfa has proven her extensive experiences and unique engineering concepts in the field of construction materials machinery for decades consistent efforts and innovations. The creativity of Hongfa people specially presents in the industry of AAC block production machinery and AAC products processing technology.
Autoclaved Aerated Concrete Block Production Plant,in short for AAC Block Plant,is a systematic investment project plan,some people also call it AAC block making machines or AAC block producing machinery.Hongfa offers complete solutions and machines of the AAC block plant machinery to our clients for making various AAC products, such as AAC blocks,AAC bricks,AAC panels, AAC roof and floor board,and AAC lintels,etc.
The density of AAC block and AAC panel can be designed and controlled according to the formula of materials and market requirement. Hongfa AAC production line produces AAC products with the density from 400kg/m3 to 700kg/m3. And the strength grades of AAC blocks and AAC panels can be graded from A1.0 to A10.0,which means, the strength of AAC products manufactured by Hongfa AAC plant solutions can be from 3 Mpa to 5 Mpa.

The sizes and specifications of AAC blocks  can be highly customized. There are two options of regular size of AAC block.

Option 1
Length 600mm
Height 200mm,250mm,300mm
Width 75mm,100mm,125mm,150mm,175mm,200mm and 250mm,etc.
Option 2
Length 600mm
Height 2240mm,300mm
Width 760mm,120mm,180mm,240mm,etc.

 The sizes and specifications of AAC panels can be highly customized. There are two options of regular size of AAC panel.

External AAC wall panel
Length 1500mm to 6000mm
Thickness 150mm,170mm,180mm, 200mm,240mm,250mm
Slot height/width 30mm
Internal AAC partition wall panel
Length 1780mm to 6000mm
Thickness 150mm,170mm,180mm, 200mm,240mm,250mm
Slot height/width 40mm / 15mm
Internal AAC partition wall panel
Length Customized
Thickness 75mm,100mm,120mm
Slot height/width 500mm/600mm

The Advantages of AAC Blocks and AAC Wall Panels

“Autoclaved Aerated Concrete Block”, abbreviated as aerated block and aerated brick, or AAC block,is an aerated concrete block produced by high-temperature autoclave equipment process. “Aerated Block” can be understood as a simplified or general name. It should cover a wider range of AAC products, that is, AAC blocks,AAC bricks,AAC wall panel and lintels produced by various other processes including steaming autoclave.

Features and advantages

1. Light weight

The general weight of aerated concrete block is 500-700kg / m3, which is only equivalent to about 25% of clay brick and 20% of ordinary concrete block. Compared with ordinary brick concrete structure buildings, the self weight of AAC block building is reduced by more than 40%.

2. Super thermal insulation performance

The thermal conductivity of AAC product is 16% of that of ordinary concrete block, and the thermal insulation performance is much better than that of 240mm thick clay brick wall.

3. Strong seismic capacity

AAC block and AAC panel are lightweight, good overall performance and small inertia force during earthquake, so it has a certain seismic capacity.

4. Good processing performance

Aerated concrete and AAC products have good processing performance and can be sawed, planed, nailed, milled and drilled, which brings great convenience and flexibility to the construction.

5. High temperature resistance

When the temperature of aerated concrete is below 600 ℃, its compressive strength increases slightly. When the temperature is about 600 ℃, its compressive strength is close to the compressive strength at room temperature, and the fire resistance reaches the national first-class fire protection standard.

6. Good sound insulation

The internal structure of AAC block is like bread, with a large number of closed pores evenly distributed, so it has the sound-absorbing performance that ordinary building materials do not have.

7. Strong adaptability

AAC block and AAC wall panel can be customized according to different local raw materials and conditions. Raw materials can be river sand, fly ash, mineral sand, etc. according to local conditions. Waste can be utilized, which is conducive to environmental protection and truly turn waste into treasure.

Latest Cases of Overseas Wall Panel Machines Importers

Hongfa has supplied AAC plants and services to many countries and regions, and has received excellent reputation and high recognition from our AAC plants users from India, the Philippines, Uzbekistan,Myanmar, Malaysia,Indonesia, Iraq, Kazakhstan, Cambodia, etc.

What Should Be Considered When Planning to Establish an AAC Production Line

  1. Is the AAC production line design reasonable?
  2. Unreasonable design will seriously affect AAC block and AAC wall panel productivity and efficiency.
  3. Equipped with side plates, steaming cars, and whether the moldsare reserved. 

If it is just for price considerations, the number of AAC equipment is too theoretical, then in the production process, it will be the same as the relay, the production is very tight, and a little slower, it will affect the entire AAC production. Therefore, when we make AAC plans for our customers, we have more reserved side panels, steaming trolleys, and AAC mold boxes. The price is higher for sure.

  1. Is the AAC block production process good?

A.The fineness of the sand is the core technology (the sieve residue is below 25%), the coarse sand is easy to sink, and the ball milling time is 6-8 hours (the steel section inside is adjusted to adjust the fineness of the sand)

B.The higher the silica content, the higher the quality of the brick (qualified at more than 65%, preferably more than 75%). Of course, when the silica content is low, it can pass the heating temperature (regulated at 20-30°). In order to catalyze the reaction rate.

C.Control the mixing time (the sanding section needs to be stirred for two hours, and the mixing is stirred for 4 minutes, otherwise the cement will not function).

D.Pre-curing time has a great relationship with temperature, and the pre-curing temperature is about 50-55 degrees.

E.Temperature control (45-50 degrees, depending on the material) is critical to the amount of raw materials used. If the temperature of the stirring is too low, the utilization rate of the lime will be lowered, and the gas is not ideal, which will increase the amount of the slurry, resulting in an increase in cost and an increase in the specific gravity of the block. If the temperature is too high, the chemical reaction is too fast and there is no curing, and the mold will collapse. Under normal circumstances, each mold needs (4.2 meters of mold) lime 295 kg, cement 270 kg, but when the silica content is low, without heating, the lime should be 350-430 kg, the cement does not change. With an annual production capacity of 50,000 cubic meters, the temperature control is not good, and it may use more about 2200 tons of lime annually.

F.In the case of low silica content and no heating, it is necessary to add a dry powder meter and firstly mix the cement so that the cement can fully absorb the water, otherwise it will affect the strength of the aerated block.

G.Domestic electronic measurement can reach up to +-3%, the error of 1000 kg is 30 kg, and 2000 kg is 60 kg. The measurement is to ensure its error, long-term stability and stability. The powder we use is called the Italian METTLER brand with a measurement error of 1%. The powder error is too large to affect the composition and yield.
  1. The sand began to chemically react at a pressure of 1.1-1.2 MPa at a pressure of more than 175 °C. The hydration reaction did not reach a constant pressure of less than 8.5 hours, and the intermediate strength of the block was very low. If the pressure is too large (such as 1.3Mpa), the scrap rate will reach 15%. There is alsoa lot of steam. The pressure of fly ash in the booster is preferably 0.9-0.95Mpa, and the actual constant pressure is 8 hours.

J.The comprehensive strength depends on the level of foaming, so that it foams low and reduces the amount of aluminum powder.

K.Why most of the customers’ finished block strength with only 2.8Mpa and high cost, mainly due to process problems, silica content of lime, temperature, pressure and so on. The same equipment, different processes, can cause a cost difference of 20 yuan(2.85usd) / cubic. (The difference in process will mainly affect the amount of sand/flyash, , lime, cement and aluminum). With an annual production capacity of 50,000 cubic meters, the cost difference is 6 million yuan (142,500usd).

AAC autoclave supplier
Steam autoclave for AAC block production
AAC plant autoclave maker
4.Price.

When comparing prices, it is better to consider the following factors:

A.Size and quantity of autoclave.

B.Boiler tonnage

C.Cutting quality of the cutting machine. Cutting precision reaches: ±1mm. The cutting machine is relatively stable with gear transmission. Some use chains, which are easy to loosen and the cutting size is easily deviated.

D.Side plates, steaming cars, number of molds.

E.Equipment material thickness. For example, some manufacturers use too thin materials, mold boxes, side plates have been deformed after less than a year. Our mold boxes, side plates, will not be deformed for almost ten years.

For example, Hongfa mold uses 10mm original plain manganese steel plate Q345, mold box weight is 1700kg, other manufacturers mold is much lighter in weight, Hongfa side plate uses 10mm thick plain manganese steel plate Q345, each piece weighs 588kg, other manufacturers less then 400kgs, Hongfa steam car is 448kg, and the others are only 220kg each.

F.Main power control system main components use Siemens, Omron, ABB, Schneider and other electronic components.

5.The yield of the production line. Hongfa can reach 99.9%.
6.Reasonable recycling of waste water and waste.
7.How to save electricity, save fuel and save steam. Save as much as possible.

8.The steel section of the ball mill is not chrome steel, the chrome steel section is more durable, and the general steel section is not durable.

9.The maintenance cost of the equipment is 2 yuan(0.285usd) per cubic meter, while the equipment maintenance cost of other supplier is 5 yuan(0.714usd) per cubic meter.
10.Hongfa equipment has a design life of 20 years. Actual use can be up to 30 years.
Steel mold for AAC block plant
Mold for AAC plant
Mold of AAC plant shipping

Feedback from HONGFA Global Partners and Importers

Exhibition & Trade Shows

Hongfa brings AAC Production Line, Concrete Block making machines,Lightweight Wall Panel Production Machinery,etc.
Attending Varies Construction Machinery Exhibitions and Trade Shows Around the World.

Related PRODUCTS

As a top supplier of concrete baking-free block making machines,HONGFA also is a key manufacturer of AAC production line,EPS cement wall panel production line,Concrete slat production line,Concrete batching plant,Terrazzo tile making machine,etc.