Automatic EPS Cement Wall Panel Production Line

Automatic EPS Cement Wall Panel Production Line

For the past two decades, Hongfa people have been dedicated to pursuing eco-friendly building materials to the wall construction industry.

EPS WALL PANEL,also called EPS CEMENT PANEL,OR EPS CEMENT SANDWICH PANEL, is the high grade Walling Materials with Improved Wall Panel Producing Technology that we bring to the world with the foundational concepts of Eco-Friendly, Cost-effective, Easy to adapt, Fast construction, and Durable.

Application of the EPS Wall Panel

Building Wall Materials: 
Partition wall,External wall and Internal wall
Regular specifications of EPS Wall Panel:
Length:2000mm, 2440mm, 2700mm, 3000mm,etc.
Width: 600mm,610mm,etc.
Thickness: 50mm, 60mm, 75mm, 90mm, 100mm,1 20mm, 150mm, 200mm,etc
Regular shape of the Panel:  Solid panel or hollow core panel.Main materials: Cement,River sand, Fly ash, expanded polystyrene particles,Water,Additives,etc. 

Test Report of EPS Cement Sandwich Wall Panel
No.
Test Item
Thickness
60mm
90mm
120mm
1
Shock Resistance/times
≥5
≥5
≥5
2
Bending Fracture Load/times
≥1.5
≥1.5
≥1.5
3
Compressive Strength/Mpa
≥3.5
≥3.5
≥3.5
4
Soft Change Coefficient
≥0.8
≥0.8
≥0.8
5
Surface Density/ kg/m2
≤70
≤90
≤110
6
Water Content
≤8
≤8
≤8
7
Dry Shrinkage Value/ mm/m
≤0.6
≤0.6
≤0.6
8
Hanging Force/N
≥1000
≥1000
≥1000
9
Air Sound Insulation/Db
≤30
≤35
≤40
10
Fire resistance/h
≥1
≥2
≥2.5
11
Heat Conductivity Coefficient/b/wm2.k
≤2

Typical EPS Cement Lightweight Wall Panel Production Line

HONGFA EPS WALL PANEL PRODUCTION LINE engineer team provides complete solutions from A to Z based on the actual demand and site conditions of our users worldwide.

A standard and typical prefabricated EPS cement lightweight wall panel plant consists of various equipment and machines,that means the wall panel production line has many production sections and procedures.Hongfa provides highly automated wall panel production processes,the whole production line is equipped with Siemens PLC control system and touch screen control unit,all the process of the wall panel manufacturing is highly automatic. Thus the wall panel machines require less labor and with high efficiency. After training and being skillful, 6 workers can perfectly operate 20 sets of wall panel mold cars plant.

The panel production line can generally be divided into the following parts and sections:

  1. Polystyrene Particles (EPS particles) Expanding Section
  2. Raw materials Batching and Mixing Section
  3. Automatic EPS Wall Panel Mold Cars
  4. Foam Slurring Filling Section
  5. Wall Panel Curing Section
  6. Wall Panel Demolding and Storage Section

HONGFA EPS WALL PANEL PRODUCTION LINE engineer team provides complete solutions from A to Z based on the actual demand and site conditions of our users worldwide.

The capacity of the production line depends on the quantity of the mold cars and specifications of the wall panels.

Small-medium Capacity: 100,000m2 to 250,000m2/year

Large-scale Capacity: 250,000m2 to 500,000m2/year

HONGFA Services on EPS Cement Sandwich Wall Panel Manufacturing Plant

Hongfa wall panel machinery company provides users and sandwich panel machines importers with a full set and comprehensive services. Our EPS wall panel engineer team will help the owners to start the market research and analysis,ensure 100% success of EPS wallboard production project.

And will help out to do the capacity plan of the panel production line, design and build the most reasonable wallboard and lightweight wall panel production line and machines in terms of the consideration of investment budget and production scale.

Moreover, Hongfa provides free training to local workers and manage team on the operation and maintenance of wall panel manufacturing plant machinery and all the operation process of the plant.

Hongfa will transfer the latest wallboard production technology and wall panel formula design to users free of charge, track the factory production quality and regularly update the production formula and technology for life, and provide lifelong services to the panel production lines. 

What is Lightweight EPS Cement Wall Panel Making Machine?

HONGFA designs,produces and supplies complete solution of lightweight cement sandwich wall panel production line machinery.

The key part of the wall panel manufacturing plant is the panel making machine and mixing system. Hongfa wall panel making machine,also named wall panel mold car and wallboard molding car.

The panel mold car has many partition chambers that can be filled with slurry after the mixing process is completed,and the wall panel mold car can lie down and raise up automatically by hydraulic unit,this design of the mold car working function improves the production efficiency and reduce labor intensity.


The capacity and production scale of the EPS lightweight cement wall panel plant depends on the quantity of panel making machines/mold cars, the more quantity of the panel mold cars, the higher capacity of the wall panel,commonly one wall panel production line will be equipped with 10 sets to 30 sets of wallboard mold cars. Hongfa can design and provide 50 sets of wall panel mold cars panel production line upon owners demand.

There are three kinds of wall panel making mold cars,automatic vertical wall panel mold car,semi-auto vertical mold car and horizontal wall panel mold car. Hongfa mainly provides these three kinds of wall panel mold cars for the demand of wall panel plant owners worldwide.

And the automatic vertical wall panel mold car type plant is the perfect solution and reasonable option of large production scale requirement from many of our machines and plant users and owners. This type of wall panel production line usually equipped with 20 sets to 50 sets of automatic wall panel mold cars, the annual panel productivity can be from 300,000m2 to 700,000m2.

Related PRODUCTS

As a top supplier of concrete baking-free block making machines,HONGFA also is a key manufacturer of AAC production line,EPS cement wall panel production line,Concrete slat production line,Concrete batching plant,Terrazzo tile making machine,etc.